PVC Coated Polyester Materials

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TMI PVC Coated Materials offer higher strength properties and better outdoor capabilities than PVC laminated fabrics. Features include:

  • Smoother finish makes material easier to clean
  • Higher tensile and tear strength due to superior denier and fabric count
  • Ideal for outdoor applications:
    • Retains higher pliability in cold temperatures
    • Coating process ensures PVC will not delaminate from scrim during outdoor use

Specialized Supported Vinyl Materials to Suit Your Project

TMI's Coated and Laminated Polyester Materials provide added value compared to traditional industrial textiles. PVC augments the capabilities of the scrim making it stronger and durable through complex application processes. The PVC membrane also allows the material to be RF Welded or Hot Air Welded, making it ideal for fabrications into complex products. Whether your application is outdoors or indoors TMI's Supported Vinyl Materials provide anti-mildew and UV Stabilized properties.

Wide Variety of Colors

TMI’s large selection of Supported Vinyl Materials are available in 17 different stock colors. Need a specific color for your next project? We offer custom color matching services so that you can get the perfect look for your application.

PVC Laminated Polyester Materials

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TMI PVC Laminated Materials are made from high quality scrim and PVC membrane. The unique properties imparted by the lamination process make Laminated Polyester Fabrics excellent for indoor applications. Features include:

  • More cost effective than PVC Coated Materials
  • TMI PVC Laminated Materials are NFPA 701 Fire Retardant by default
  • Ideal for indoor applications:
    • gym mats and athletic facility wall padding
    • industrial curtains and dividers

Industry Leading Conversion Services

In addition to our huge selection of PVC Coated and Laminated Materials TMI offers world class conversion services.

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    Manual Cutting

    PVC rolls can be cut manually to any shape and size. All bulk PVC rolls, sheets and panels available through Vinyl Solutions can be manually cut to your desired length. Special cutting of angles or other custom jobs can be requested.

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    Automatic Cutting

    Bulk rolls can be cut and punched into replacement strips on TMI’s automatic cutting machines. A custom-designed press-feed machine replaces the entire manual process of measuring, cutting, punching, and labeling of flexible PVC strips. The end result is strips that can be processed in a fraction of the time compared to manually cut strips. Available from 4″ to 16″ in width and from 0.04″ to 0.25″ in thickness.

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    Die Cutting

    TMI’s custom die cutting is available for applications requiring large quantities of specially sized pieces. The die-cutter can cut individualized pieces in mass quantity. TMI has five die cutting machines including a fully automatic traveling head press, a beam press, a roller die, and two clicker dies. These machines can handle extremely customized projects or large, standard projects. The automatic die cutting machines are designed to handle pieces as large as 40” x 60” and can punch up to 600 cycles per hour. No minimums are required.

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    Flash Cutting

    Flash cutting utilizes a computer numeric controlled (CNC) head that precisely cuts exact shapes based on a CAD drawing loaded into an onboard computer. Flash cutting is a state-of-the-art process that enables quick, accurate and customized cutting of PVC. Flash cutting makes it possible to accurately cut intricate angles and specifically placed holes.
    Using a master sheet or roll, TMI can cut custom-sized pieces up to 60” wide and 116” long. To reduce waste, the flash cutting machine makes cuts in a manner that maximizes the PVC – reducing the amount of scrap. Vinyl Solutions flash cutting requires specific PVC sizes. Consult your sales representative for specifics.

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    Sheeting

    Master rolls and slit rolls can be sheeted to exact “length” specifications. Tissue interleaving is commonly used to prevent sheets from sticking together. Sheets are available in sizes up to 54” x 72”. Larger size sheets require special tolerances. Consult your Vinyl Solutions representative for specifics.

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    Panel Cutting

    Vinyl Solutions offers extra thick panels that range from 1/4″ to 1/2″ thick. These panels can be cut to your requested size using pneumatically operated cutting machines that create accurate, straight, square and clean cuts up to 17′ in length. Once cut, panels can be re-rolled in the opposite direction to reduce the curl caused by the large rolls.

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    Normalizing

    When PVC is stored in a rolled position, it can often curl to the shape of the roll. Normalizing of flexible PVC panels ensures that they become flattened through a heat-treating process. PVC panels are treated in a 250°F oven. While lying flat in the oven, the material will soften and then maintain the new, uncurled condition once cooled to room temperature. Normalized panels are shipped flat and tissue interleaved on custom made skids to protect the material.

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    Put Up Changes

    TMI’s Vinyl Solutions division can alter roll lengths to specified lengths as determined by the customer. A rewinding machine enables the newly sized roll to then be rewound onto a new core after being cut to the specific size. This service is available on master rolls only.

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    Tissue Interleaving

    Often times, PVC can possess a tacky feel that makes the roll hard to unwind and separate. Tissue interleaving places a sheet of lightweight paper between each layer, making the PVC extremely easy to unroll. Tissue is applied while slitting or sheeting. Wider sizes can be specially ordered.

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    Slitting

    Vinyl Solutions’ slitting services can cut PVC rolls and sheets into smaller rolls based on customer specifications. The maximum slit width is 76″ and the minimum slit width is 1″. Thickness parameters vary by material (certain materials can be cut more specifically than others.) Consult your Vinyl Solutions representative for specifics.

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    Electro-Static Dusting

    Electro-static dusting is another option to make the PVC easier to unroll. With electro-static dusting, a layer of dust is applied to the PVC, removing the tackiness and making it easier to separate. Dusting can be adjusted to meet your needs from light (level 1) to very heavy (level 10).

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    RF Heat Sealing

    Radio frequency (RF) plastic welding or heat-sealing is a process that can permanently bond PVC and supported fabric sheets. The RF welding process enables TMI to manufacture and tailor larger sheets and curtains with durable hems. Films, supported vinyls, and strips and sheets up to .160″ thick can all be heat-sealed – and seams can vary in width from .50″ to 2″. Currently, TMI has three heat sealing machines that vary from 7.5 to 20 kw capacity with single bars standard up to 96″ wide. These machines are capable of handling jobs of all shapes and sizes. Special heat-sealing dies can be designed and produced to meet your specific requirements.

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    Custom Sewing

    TMI has an experienced sewing department that can manufacture customized products while increasing the quality, strength and versatility of our PVC. The sewing department can join together material of varying thickness and color. Custom jobs can be completed simply; just provide TMI a specific design, requirement or pattern. Consult your Vinyl Solutions representative for specifics.

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